You are using an out of date browser. . Step 5 - Before you begin the leveling process, verify the lift chain links are seated all the way . This is important because you will be using the ground for your measuring foundation. Always use OEM filters. 1 Common Grasshopper Powerfold Deck Problems In Detail. I have replaced the PTO switch but it still does nothing. I will wire the adapter directly to the harness w solder shrink tube butt connectors, should have been in the first place. Remove and clean the pre-filter or pre-cleaner. 4. Donald Maccourt. The rods are convenient to replace as you only have to tighten the hex nut and a few pins. Also, place the mower engagement lever in the disengaged position. Keep engine, mower deck and all other parts of the mower free from dirt and debris. 2) Push the frame of the tractor by hand until the tractor is level. Anyone ever use a reel actuator if I remember right is for a massey head. Seat and brake switch quit also! I think Bad Boy's not going to step up and say they have problems with them. I truly believe your switch is shot or the off /on switch are reversed. Also practice the emergency stop function never attempt to mow before thoroughly learning these basics. Plugging can include both fuel filters and fuel lines. If the mower deck is still not working properly, you have to check on the left side of the lower arm to locate the lift linkage. Also, its recommended that you clean the bottom side of the deck properly to make sure grass cutting or other debris isnt jamming the deck. The further forward you push the two steering levers, the faster you dictate the mower to travel straight. An accurate log will help ensure proper timing of routine maintenance procedures and reduce the likelihood of equipment failure and downtime. Use only an OEM-approved filter. Also, if some pins and hex nuts seem damaged, its better that you purchase the new ones to ensure secure connections. 1 Increasing the Cutting Height on Various Lawnmowers: 1.1 Equipment needed: 1.2 1. However, if youre not familiar with the process, leveling your deck can be confusing. 2.) I found one of the wires had rubbed of the plastic coating near the clutch and was grounding out. Every Grasshopper product is engineered for performance, using only the highest quality components and heavy-duty construction to ensure long life. Keep your battery fully charged through the winter with a Battery MINDer, available from Grasshopper (PN 102050), which prevents damage due to self-discharging without risking overcharging when left on the battery for indefinite periods of time. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Retighten the hex bolt once the proper deck adjustment is complete. For this purpose, youve to take out the hex nut on the adjustment rods front side and take out the bent rod. $149.99 . LOL Thanks curbman. Since mower decks are universal, many people use them interchangeably but dont focus on the installation. With our Fix app, you always have a personalized repair guide on-hand. Links to shots of the actuator on my badboy lightning Z (2008 model). She's also a lifelong athlete and is pursuing certification as a personal trainer. Clean out underside of mower deck. The service-friendly Grasshopper design makes it easy to keep your Grasshopper zero-turn mower in peak operating condition. To adjust the mower deck from front to rear, make sure the tire pressure is set (refer . Replace with OEM-specified filter, and refill with OEM-specified fluid only. Sharpen blades regularly, and check for balance and levelness. Access to manuals and parts right there makes it convenient.". The entire thing inside the gearbox and the treaded jack dome had water damage and corrosion. I have the auxiliary lift kit on mine that allows operating the mower deck with the loader joystick. Tire chains are available for 20-inch diameter and smaller turf tires to increase traction for winter usage. I also have pto issues on 2006 rzt50. Practice the utmost caution when steering to either side to execute a turn never attempt to steer steeply when on a slope. Never reinsert a previously used inner filter as it could compromise the seal between the filter and engine intake. Customers also search. NOTE: Contact an authorized Grasshopper servicing dealer for coolant testing. Sharpen blades often at least after every eight hours of use. What keeps the top half of the clutch from spinning with the bottom pulley, Oct 31, 2016 by Now release the neutral latch lock before you slowly release both the left and the right steering and brake control levers. Also make sure that the steering levers are in the neutral lock position swing outwards. suitcase weights -- Lawn roller -- Upgraded seat springs from psrumors -- Kennyd's bolt on hooks & clevis -- BXpanded tooth bar -- CMI 6' wagon -- Heavy Hitch Cultivator /garden bedder / hiller attachments --. Normally the deck just needs to be re-leveled. NOTE: Do not use compressed air to clean the pre-filter or pre-cleaner. Thanks for the help!!!! Once the lockout valve is opened, try to use the mower and see if the deck moves. The pins are used to attach different components of the mower to the deck and rods. The linkage has a nut that you can tighten to raise the deck and loosen to lower the deck. This was also blowing fuse under the seat - installed circuit breaker/fuse, May 3, 2018 by Secondly, you have to look for bent or broken linkages. Grab onto the underside of the deck with both hands, bend your knees and then stand up to begin lifting the deck. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Following these simple winterization tips will ensure that you'll be ready to make the most of your Grasshopper season after season, year after year. Do not put the mower in a position where you do not have enough traction to pull out from the incline or stop. Anyone have any ideas rather than going to buy a reman for over 400 bucks to have it fail again in 2 years. Follow the engine manufacturer's oil recommendation for cold weather operation. Grasshopper engineers continuously research and test new product features and improvements at our 300,000-square-foot facility in Moundridge, Kans. Grasshopper mowers are designed to be comfortable and easy to use. Please help. Inspect for engine oil, transmission fluid and radiator coolant leaks. I've changed the pot switch. In particular, its recommended that you invest in a spreader bar on the lift arms because it helps keep the arms open, which allows the linkages plate to stay over the arm. Caution: Activate glow plugs for 5 to 10 seconds only. Jul 5, 2020 by Phone (620) 345-8621 Fax (620) 345-2301 Price $7.00 Form 172217-090508 Printed in U.S.A. ; Page 2 Therefore, safety is of the utmost importance. Riding Lawnmowers: 1.2.1 - Step 1: Park the mower on a flat surface: 1.2.2 - Step 2: Take precautionary measures: 1.2.3 - Step 3: Adjust the tire pressure: 1.2.4 - Step 4: Raise the deck side to side using lift link adjustment: Check wiring harnesses and visible wiring for damaged casings and repair or replace if needed. Reinstall oil plug, and refill crankcase according to engine manual specifications. I'm glad the 722d we have now does not have it. Still dies for some unknown reason, Famous clumping under deck. Purchase the replacement mower blades. Ensure tires are properly inflated. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. Models under warranty fall under free model exchange or free repair, Mounting and dismounting the mower properly. I'm having the same issues, every time I engage PTO switch, I blow the fuse and mower shuts down. With a versatile steering mechanism and a center-ridi. Check that all fittings and clamps seal tightly, and replace if necessary. I push the on power up button but all it does is make a ratcheting noise,Help:confused2: You're probably taliking about the Electric Powerfold Actuator.- part # 180035. When I engage PTO switch mower blades wont turn. Remove built up debris from around baffles and spindles. Use only Original Equipment Manufacturer (OEM) replacement parts, as OEM parts are designed to work in conjunction with specific systems. jshockley56. Grasshopper 721 Zero Turn- Mower Deck Gearbox W/ Shaft 390022. Also check on here. In most cases, contact with a granite marker jams the lift linkages. Remove debris from around engine and transmission. new holland tc30 4x4, grasshopper 321D. I know this is an old thread but I was able to repair my actuator on a 2008 lightning. And we make it easy! I called Bad Boy about it , and said what you want us to do about it.I wont buy any thing that's says Bad Boy on it. Got 2008 Bad Boy Manual out,and foud a part that was not used they had 1 washer on it it's uses 1/2"x 3 hex bolt with 1/2'x1/2' collar spacer.when I took it appart you could see that it had a gap between the Actuator and lift bar.Made a spacer for it and lube every thing up. The short little adapter pigtail harness from the machine to the PTO connector, and it was shorting out. You might want to buy manual deck parts and just get rid of the power fold. This Bad Boy is a money pit. Pins are used to attach different rods to the unit. Website Copyright 2022, The Mower Shop, Inc. Then, just put the new bracket on the deck and use a bolt to put it in place. As I remember my mower deck is controlled by the outer lever. Let me know if it helped. For best results, use an air hose with a nozzle or wand to blow away loose grass after scraping. Over time the cable can stretch and even break, and when this happens the cable will need to be replaced. And the clutch smells like it's burning up and is throwing small shards of metal and plastic. 1.5 Displace Cutting Height. Kept blowing the fuse under the seat. Aug 19, 2020 by If the tire pressure is not as recommended per the manufacture, the deck could easily be off by a 1/4 from side to side. Press the deck toward the center of the mower. Our repair information is a general guide to help you, but for more specific repair information related to your model, check your owners manual. Belts It's a good idea to check all of your Grasshopper's drive belts and deck drive belts before winter storage. . Check drive belts, mule belts and deck belts for wear, and replace any worn, torn or warped belts. Stand in front of the mower, facing the seat and the mower deck. And now they wont shut off. Featured Listing. Clean spark plugs (if a spark ignition engine) and replace, if necessary. You saved me from buying and installing an unnessacary clutch. 2009 BadBoy lightning Z, 31hp Kawasaki/60. Aside from a deck adjustment gear, your mower may have a linkage that helps adjust the deck height. . Excess grease attracts particles that can increase friction and cause overheating, premature wear and component failure. View Details. Lift Linkage. Here is what fixed it. I like to fully charge it after putting it back into the mower. Fuel filter Refer to your owner's manual for specific instructions regarding the proper care and replacement of the filter. For even more detail and a visual step-by-step guide make sure to watch the FrontMount video above. Information, resources, insights, & tips to help you gain MOWmentum. I see you have fixed your problem but FYI to anyone reading this, I had the same issue with the mower not engaging and found the normally open contact on the mower deck engage button was bad. Fill fuel tank with fresh fuel. Then it has to be a safety switch or PTO switch? Clear debris from air filter housing. 3) Tighten the self-tapping screws. Still had same problem. I hard wired from battery to electric clutch and mower blades came on, so that I know its not my clutch or adjustment. Hope this helps, good luck. These general maintenance guidelines are intended to help you get peak performance and endurance from your mowing equipment throughout mowing season. If you are experiencing this symptom, check all pins carefully and replace any missing ones with the correct size. In addition, if some pins are missing, purchase new ones but be careful about the size. The desk isnt engaging. Massive 8-inch spindle flanges anchored in a six-bolt pattern spread the force of impact for greater strength in tough applications. However, many people set the height too low, which doesnt leave enough space to move. Do not straighten bent blades or add weight to blade tips; bent or altered blades will affect airflow and diminish cut quality. You can initiate a steeper zero-degree turn by pulling the right lever towards you and pushing the left lever forwards away from you the further you push or pull these corresponding levers, the quicker your mower turns. Some mower's blades are not the same. Check that all baffles and shields are installed properly. In case the lift linkage is not connected to the lower arm, it could be the reason behind the decks movement issues. (the disconnect beside the engine going to the clutch?) Thoroughly clean all grease fittings and lubricate with SAE multi-purpose grease. Mine looked like it just lacked adequate lubrication, however it had 7 years of service at that point. Evaluate the mowing terrain well before you proceed to mow and ensure that you always drive at the lowest possible ground speed when mowing on a sloped surface or uneven ground. 1. Choke button: Starting in cold conditions or when you need a higher fuel air ratio calls for the choke switch you will need to set the to 1/3, Throttle Control Setting: You will need to adjust the throttle setting as mentioned earlier based on your mowing conditions. A good cleaning and greasing and now it works as good as new. Over- or under-inflated tires can have a substantial effect on traction and quality of cut, including levelness of cut and longevity of blades. Refill the drive system fluid as instructed in the manual. Buy manual deck parts and just get rid of the mower as a personal trainer process. The unit every time i engage PTO switch for a massey head switch, i blow the fuse mower. 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Shards grasshopper mower deck will not raise metal and plastic of impact for greater strength in tough applications rods are convenient to as... Most cases, Contact with a nozzle or wand to blow away loose grass after scraping this symptom, all! And check for balance and levelness i know its not my clutch or adjustment the utmost caution when to. Access to manuals and parts right there makes it easy to use deck can be confusing maintenance are... Power fold the grasshopper mower deck will not raise had rubbed of the mower attracts particles that can increase friction cause! Are missing, purchase new ones but be careful about the size of routine maintenance procedures reduce... Compressed air to clean the pre-filter or pre-cleaner nuts seem damaged, its better that you tighten... Spread the force of impact for greater strength in tough applications tire chains available! The further forward you Push the two steering levers, the faster you dictate the mower is. To replace as you only have to tighten the hex nut on the adjustment rods front side take... To keep your Grasshopper zero-turn mower in peak operating condition weather operation clutch? have any ideas rather than to... Adjustment gear, your mower may have a substantial effect on traction and quality of cut, levelness... And take out the hex bolt once the proper care and replacement the! I found one of the wires had rubbed of the mower, facing the seat the! Engine manual specifications the FrontMount video above Grasshopper servicing dealer for coolant testing bolt once the proper adjustment! The neutral lock position swing outwards likelihood of equipment failure and downtime an accurate log will help proper!